Technical Support

ASEC Technical Support (ATS) in words

At the beginning of 2017, with the rapid pace of developments in the cement sector, ASEC identified the need to establish a technical support segment to improve industry performance and sustainability.

Technical audit

Comprehensive complete Line audit allows for immediate feedback and correction, which leads to reduced defect rates, improve compliance, and enhanced operational efficiency.
Process and Operation Audit, focusing on an effective assessment of the grinding and pyro processing systems, including an evaluation of the condition and performance of the equipment.
Mechanical Audit to assess the condition and performance of mechanical equipment and systems and helps enhance the operational efficiency, safety, and profitability of the cement plant.
Electrical and Automation Audit to assess the condition and performance of Electrical equipment and Automation systems that helps enhance the operational efficiency, safety, and profitability of the cement plant.

Sustainability

Transform your cement plant into a model of sustainability and profitability.

Electrical Power quality analysis

Power quality measurements and monitoring audit is the process of gathering, analyzing and evaluating the quality of power supply, and then use this systematic approach to improve the performance and reliability of operations.

Enables the industry to assess the quality level of power in each process area.
Proactive Power Assessment.
Helps businesses identify and reduce potential risks.
Allows companies to optimize their operations.
Ensure a reliable power supply.

Environmental Product Declaration (EPD)

Perform a Life Cycle Assessment (LCA) using a suitable tool
Coordinate with a third-party verifier to validate the EPD
Support EPD registration and publication certificate.

Raw mix design review and optimization

Evaluate the potential of utilizing alternative materials to enhance energy efficiency and reduce carbon emissions in operational processes.

Energy optimization for specific heat and power consumption

Utilizing advanced analytics and innovative technologies to identify energy-saving opportunities tailored to your processes.

Carbon Border Adjustment Mechanism (CBAM)

Identify gaps in compliance with CBAM requirements
Ensure the collection and reporting of emissions data aligns with CBAM regulations
Verify emission factors and carbon footprint calculations for products
Create a compliance roadmap with short and long-term objectives
Provide scenarios and recommendations to reduce the CBAM levy
Recommend or develop monitoring, reporting, and verification (MRV) systems.

Carbon foot print (CFP)

Utilizing GHG protocol to identify facility emission records and areas that need improvement
Plan to reduce carbon emissions from hot spots in a practical manner
Establish a recording system to ensure that the organization adheres to sustainable practice
Enhance transparency and align with international sustainability frameworks, such as the Greenhouse Gas Protocol.

Applied technology

At ASEC Engineering, we are at the forefront of technological innovation in the cement industry across the MENA region. Our cutting-edge solutions include:

An advanced online monitoring and data analysis system, which provides real-time insights of plant operations, ensuring optimal performance and efficiency.
A downtime and performance KPIs analysis system that evaluates equipment performance, helping to minimize downtime and maximize productivity.

ASEC Engineering is committed to delivering unparalleled service and expertise to our clients.

Maintenance Strategy Development

Reliability- centered maintenance is one of the most advanced, highly efficient maintenance strategies that integrates all the advantages of traditional maintenance strategies, through selecting the most appropriate and tailor-made maintenance strategy per equipment in the plant based on its criticality score and reliability parameters

Reduce RAV Replacement Asset Value to craft-wage headcount ratio.
Reduce maintenance unit cost/activities
Reduce stocked MRO inventory value
Increase Mean Time Between Failure, Decrease Mean Time to Repair as well as equipment Reliability.

Technical audit

Provide an integrated commissioning scope for a complete line or specific area
Troubleshooting intervention
Assessment for Applied Maintenance Strategy
Technical expert judgment: is mainly needed either in incident failures or to resolve disputes between client and other parties to define the root cause, develop lessons learned, action plan and judgment report.
Support to develop and monitor major shutdown plan.

Technical Support

ASEC Technical Support (ATS) in words

Technical performance management system

Technical audit

Material Quality Audit

Sustainability

Electrical Power quality analysis

Environmental Product Declaration (EPD)

Raw mix design review and optimization

Energy optimization for specific heat and power consumption

Carbon Border Adjustment Mechanism (CBAM)

Carbon foot print (CFP)

Applied technology

Maintenance Strategy Development

Technical audit